SITE ALPHA — PILBARA CRUSHER PLANT
Primary & Secondary Crushing Circuit · Ore Processing
DAY SHIFT 06:00 – 18:00
⚠ SAMPLE MOCK
Availability
82%
▲ 1.2pp vs yesterday
Performance
71%
▼ 4.1pp vs yesterday
Quality
96%
▲ 0.5pp vs yesterday
Composite OEE · 82% × 71% × 96%
56%
BELOW TARGET · 7-day avg 59%
Downtime Pareto
THIS SHIFT — TOP 5 REASONS
147 min total
Shift Handover
OUTGOING SUPERVISOR — J. HARTLEY
17:55 AWST
SUPERVISOR NOTES
Belt trip on CV-03 at 09:14 — rock wedge cleared by ops at 10:12. Monitor belt tracking all shift.
Chute blockage on secondary feed — hosing required twice. Request maintenance inspection next 48 h.
Lube alarm on crusher #2 bearing (PLC-CL-02 tag LUB_BRG_02). Levels normal post top-up — watch overnight.
OPEN ITEMS
Screen deck inspection — CV-05
Comms restore — HMI-PP-04 offline
TONNES CRUSHED VS SHIFT TARGET
1,840
/
2,200
t
83.6% of target — shortfall driven by 147 min unplanned downtime
Fuel & Power
THIS SHIFT — SITE ALPHA
DIESEL CONSUMED
3,840
litres this shift
↓ 3.2% vs avg shift
FUEL COST / TONNE
$2.08
per tonne crushed
↑ $0.24 vs target ($1.84)
GRID POWER DRAW
1.24
MWh this shift
On target
ENERGY COST / TONNE
$0.67
per tonne crushed
↓ $0.04 vs target
7-Day OEE Trend
ALL SHIFTS — SITE ALPHA
avg 59%
THIS IS A MOCK
Your real dashboard pulls from your PLC / SCADA / fuel system in <4 weeks.
Every number above — OEE, downtime causes, tonnes, fuel $/t — comes live from your existing instrumentation. No rip-and-replace. We wire it up during the pilot, hand it to your operators, and train your team.